Headers are available for a variety of different applications such as thermal or lithium battery covers, relay bases, or “black box” assemblies. We manufacture a wide array of machined, stamped or coined headers.

TECHNICAL DATA

Materials (shells):

Stainless Steel, Titanium, Kovar, Monel, Aluminum, Inconel 600 & X-750. RoHS compliant materials and certification available.

Materials (Contacts):

Iron Nickel Alloy, 52 Alloy, Kovar, Brass, Beryllium Copper and Phosphorus Bronze as well as other types of Copper Alloy materials. RoHS compliant materials and certification available.

Plating:

NADCAP certified plating is available with nickel, tin, tin-lead, silver, cadmium or gold finish and stainless steel passivation.

Hardware mounting configurations:

Bulkhead mount, box mount, jam nut mount or flange and weld mount for laser welding. Post machining capability for titanium and kovar welding requirements.

Terminations:

Flatten and pierce or eyelet, flying lead, solder tail, solder cup, solder pot, and all are available with solder dip coating.

Contacts:

All contact styles and sizes are available and will meet Mil-Std-1344 requirements.

Testing:

Leak Rate (1x 10-9 cc/sec helium at 1 atmosphere differential) and pressure testing up to 40,000 PSI, electrical continuity, dielectric withstanding voltage (DWV) per Mil-Std 1344 and insulation resistance (IR) validation at temperature per Mil-Std 202.

Tolerances:

Less than .001” are achievable on finished assemblies, please consult the factory for details.

Gallery